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Drawing interpretationReading time 11 min

What every character of M8×1.25-6H is telling you

Everyone recognises M8. Rather fewer can say what separates M8×1-6g from M8-6H, or why the tapping drill is 6.8 and not 6.9.

M8

01The structure of a metric designation

A full ISO metric thread callout looks like this: M8 × 1.25 − 6H − LH.

PositionContentsWhat it asks
MThread formM = ISO metric triangular thread
8Nominal diameterMajor diameter of the external thread, in mm
× 1.25PitchOmitted means coarse pitch
− 6HTolerance grade and positionNumber = grade, letter = position
− LHHandOmitted means right hand; LH means left hand
The five parts of a metric designation. Pitch and tolerance class are the two most often left out.

Tolerance grade and position

CodeTypical useWhat it asks
6HInternal thread (nut)The usual general-purpose choice
6gExternal thread (bolt)The usual choice; leaves room for plating
6hExternal threadZero fundamental deviation, tighter
4H5H / 4hInternal / externalPrecision fits
7H / 8gInternal / externalLoose; suits threads after hot-dip galvanising
Upper case for internal threads, lower case for external, the same rule as for size tolerances.

The smaller the number the tighter the tolerance. Internal and external threads each carry two tolerances, one for the pitch diameter and one for the major or minor diameter. Written 5g6g, it means grade 5 on the pitch diameter and grade 6 on the major. A single group (6g) means both are the same.

02Length of engagement: the letter nobody notices

The same tolerance grade means a different actual value at different lengths of engagement. ISO 965 divides engagement into S (short), N (normal) and L (long), written after the tolerance class as 6H-L. Omitted, it defaults to N.

Why it matters: the longer the engagement, the more accumulated pitch error, so a long engagement needs a wider pitch-diameter tolerance to go together at all. In deep tapped holes, beyond about 1.5 times diameter, an N tolerance can seize.

03How to work out the tapping drill

The approximation is drill ≈ nominal diameter − pitch. For M8×1.25 that is 8 − 1.25 = 6.75, and in practice 6.8 mm.

ThreadPitchTheoretical drillDrill used
M30.52.502.5
M40.73.303.3
M50.84.204.2
M61.05.005.0
M81.256.756.8
M101.58.508.5
M121.7510.2510.2
Tapping drill sizes for coarse threads (about 100% thread engagement). In practice the hole is often opened slightly to reduce tapping torque.

The trade-off on thread engagement

Open the hole and the percentage of thread falls: tapping gets easier and the risk of snapping a tap drops, but so does the tensile strength of the joint. Experience shows 75% thread reaches close to 100% of the stripping strength while halving the tapping torque, which is why most shops choose a slightly larger drill.

04Depth callouts on the drawing

“M8↧16” and “M8↧16 / Ø6.8↧20” are two different statements. The first gives only the effective thread depth and leaves the drill depth to manufacturing; the second specifies the drilled depth as well.

  • Effective thread depth is the length of full-form thread, usually 1.5 to 2 times diameter in steel and 2 to 2.5 in aluminium.
  • Drill depth must allow for incomplete threads and chip space beyond the effective depth, usually three to five pitches more.
  • Through holes are written M8 THRU or shown in section, and need no depth.